Basket Weave Cutting Board

By Todd Fratzel on Woodworking

Step 5 – 1st Glue-Up: Light Colored Wood and Dark Edge Strips

Before assembling the cutting board I chose to glue the Walnut strips to the edges of the Maple strips. I use Titebond III which is food safe and works very well for cutting boards. It’s very important to clamp all the pieces tight and also use culls to keep the pieces flat until they dry.

Basket Weave Cutting Board Maple Strips with Walnut Edging

Once the glue dries I run these strips back through the table saw and remove approximately 1/16″ from the first side of each piece. Then I turn the pieces over and adjust the table saw so that the width matches the previously cut 1-1/2″ wide Purpleheart. By doing this I’m trying to match the final width of all the pieces which makes the assembly look nearly perfect.

Cutting Board Basket Weave Strips

Step 6 – Cross-Cutting Pieces To Length

The next step really requires patience, planning and the old saying “Measure Twice, Cut Once”. This is also where it’s really important to have your design on a piece of paper. I numbered each piece on the drawing, then marked each piece of wood approximately before I did any cutting. If you want the board to truly look like pieces of wood that are weaved together then it’s critical that you cut each piece and discard pieces in between adjacent pieces so the grain looks natural.

Basket Weave Cutting Board Piece Layout and Sketch

As you can see in the photo above, I started with the dark pieces that are all squares. If you look closely, all the grain is running along the length of the board. The pieces in each row were cut from the same strip. In fact, where the gaps exist, I cut out that block and tossed it. This ensures that the grain in each piece is where it would have been along the strip if the pieces were truly “woven” together.

Crosscut Sled - Todd Fratzel

To cut these pieces you can do it one of two ways. The first way is using a miter gauge along with a stop block setup on the fence. Once you get the fence in the right place so it cuts the length you want the pieces should all be exactly the same. The other method which I prefer is using a cross-cut sled (I have an article on how to build one in the workshop section if you’re interested in building one). Regardless of how you cross-cut the pieces, it’s really critical that you be precise. As you can see below, I was able to get my pieces within 0.001″ of the same width and length.

Basket Weave Cutting Board Cutting Squares and MeasuringBasket Weave Cutting Board Cutting Squares

After cutting the squares I moved on to cutting the pieces of Maple with the Walnut edging. Before removing the stop block for the Purpleheart squares I cut six pieces of the Maple the same size (NOTE: be sure that you cut those six pieces off the strips that will be used for the adjacent longer pieces and keep track of which row they go in). Then I used the cross-cut sled with a stop block and a scrap piece of wood until I had a piece cut to 4-1/2″ (the width of 3 blocks).

Basket Weave Cutting Board Loose Fit-Up

Now I cut all of the long pieces being sure to keep track of which row they belong in and the matching adjacent pieces so the grain lines up. To make the illusion look really good be sure to cut out the short pieces where the pattern is covered by the perpendicular pieces. As you cut the pieces keep track of them by loose fitting the design just like I did in the photo above.

About the author

Todd Fratzel

I'm full time builder for a large construction company in New Hampshire. I run their design-build division that specializes in custom homes, commercial design-build projects and sub-divisions. I'm also a licensed civil and structural engineer with extensive experience in civil and structural design and home construction. My hope is that I can share my experience in the home construction, home improvement and home renovation profession with other builders and home owners. I'm also the Editor-in-Chief and Founder of Tool Box Buzz. Please feel free to contact me if you have any questions, suggestions or you'd like to inquire about advertising on this site.

All posts by Todd »

Not what you're looking for?

Search for more articles here. Enter keywords like, 'insulation' or 'kitchens' etc to find your topic.

9 Comments

  1. cutting board builder says:

    I am an experienced cutting board builder and I can honestly that is one of the coolest designs I have seen in a long time. At first it looks like it would take for ever but once I read the instructions it realized any one with adequate woodworking skills could build cutting board. I urge all of the readers interested in building a cutting, try this one and than you can tell everyone that you have your very own handmade custom cutting board, and you made it yourself.

  2. I wish I had found your video a month ago. I am currently sanding out a basket weave bowl, cut on a scroll saw. My three glued up pieces ended up being slightly wider than planned, but I wasn’t smart enough to run them thru the table saw. That resulted in having to adjust the squares. Glue up was a disaster. I started in the center and worked outward. After that mess I figured the best approach was to use a 90 degree form, like you did.
    I would have liked to have seen another shot or two of your finished glue up. I wanted to see how you clamped it all together.
    Thanks for your video as it answered a lot of my questions.

  3. Brian barrell says:

    I like your work and it is pleasing to know someone can share there good work,I will be making this board as I have made a few others,thankyou.

  4. Michael Everman says:

    Hello, I have a question regarding the sizes of the wood you need to cut before, I made a model in Sketchup but when I add the sizes and look at it, it the thin strips of the walnut wood do not feel like 1/4, The walnut wood looks a bit too thick, I would like to check before I attempt to make this if the thickness for the walnut is 1/4 or if it is less.
    Thanks,

  5. Bob Hood says:

    any issue with grains going different directions

  6. Monsoon says:

    May I post part of this on my personal blog if I place a reference to this website?
    Monsoon http://www.monsoondressestore.com

Leave a comment

Be nice. Keep it clean. Stay on topic. No spam.

This site uses Akismet to reduce spam. Learn how your comment data is processed.

Copyright © 2009-2018 Front Steps Media, LLC. All Rights Reserved. Home Construction & Improvement™ is a Trademark of Front Steps Media, LLC.