Basket Weave Cutting Board

By Todd Fratzel on Woodworking

Step 7 – Final Fit

Before you glue-up the cutting board it’s really important to do a full dry fit and clamp it. This is the best way to check to be sure all the joints fit well. If you need to make a minor adjustment I recommend using a benchtop disc sander. If a particular row is messed up you can always use that “spare” piece I mentioned.

Basket Weave Cutting Board Final Fit-Up

Gluing Up Basket Weave Cutting Board

The next step is gluing up the cutting board. Because of the pattern involved with this cutting board you really need to glue up the entire board at once. This isn’t easy and you really need to be prepared before you begin. I highly recommend that all the pieces have a visible number on them that matches your sketch.

I found the easiest way to clamp this type of cutting board is by starting with two “backstops” or straight pieces of wood clamped to a bench at 90 degrees to each other. This will ensure that the cutting board is square (you can’t trim this type of design after to get it square!).

Basket Weave Cutting Board Glue Up and Clamps

Working quickly apply generous amounts of wood glue (I use Titebond III) to the edges of the pieces as you assemble the pattern. Work from the corner of the backstops and quickly move so the glue doesn’t set up on the first pieces before you get them all done. I use scrap pieces of wood with painters tape on them as culls to keep everything tight and also to keep the board flat. I do my clamping on my outfeed table that has built-in T-Track so I can clamp the culls down to keep the board flat.

TIP: Parchment paper works very well for keeping glue from sticking to your bench. I find it works even better than tape, wax paper or plastic wrap.

Basket Weave Cutting Board Edge Routing

Sanding and Finishing Basket Weave Cutting Board

Finishing the basket weave cutting board is pretty straight forward. First I used a card scrapper to remove all the dried glue squeeze out. Then I used a random orbit sander with 80 grit paper to smooth things out. Next I used a 1/4″ round-over bit in the router to put a nice simple edge on the all sides of the cutting board. Finally I finished sanding the board with 120 and 200 grit sand paper.

Basket Weave Cutting Board Sanding

Finally after all the hard work I applied a finish to the cutting board. Let me preface this section by saying there are dozens of ways to finish a cutting board. This particular cutting board will see very light duty and probably be more of a show piece in the kitchen than a work horse which certainly played a part in the finish I chose.

Basket Weave Cutting Board Salad Bowl Finish

For this cutting board I used a Salad Bowl Finish from General Finishes. If you’re going to use the board a lot you might want to use an oil finish. However, I’ve used this finish on other cutting boards with great success. As you can see the finish really helps bring out the natural beauty of the wood that I selected and made the cutting board look more like a piece of art than something as utilitarian as a cutting board.

This type of finish can be re-applied later to revive the appearance. Best of all it’s food safe and it will keep your board safe from water damage when you wash the board. I hope you enjoyed this article and find it useful. Making cutting boards is a fun woodworking project!

 

 

About the author

Todd Fratzel

I'm full time builder for a large construction company in New Hampshire. I run their design-build division that specializes in custom homes, commercial design-build projects and sub-divisions. I'm also a licensed civil and structural engineer with extensive experience in civil and structural design and home construction. My hope is that I can share my experience in the home construction, home improvement and home renovation profession with other builders and home owners. I'm also the Editor-in-Chief and Founder of Tool Box Buzz. Please feel free to contact me if you have any questions, suggestions or you'd like to inquire about advertising on this site.

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9 Comments

  1. cutting board builder says:

    I am an experienced cutting board builder and I can honestly that is one of the coolest designs I have seen in a long time. At first it looks like it would take for ever but once I read the instructions it realized any one with adequate woodworking skills could build cutting board. I urge all of the readers interested in building a cutting, try this one and than you can tell everyone that you have your very own handmade custom cutting board, and you made it yourself.

  2. I wish I had found your video a month ago. I am currently sanding out a basket weave bowl, cut on a scroll saw. My three glued up pieces ended up being slightly wider than planned, but I wasn’t smart enough to run them thru the table saw. That resulted in having to adjust the squares. Glue up was a disaster. I started in the center and worked outward. After that mess I figured the best approach was to use a 90 degree form, like you did.
    I would have liked to have seen another shot or two of your finished glue up. I wanted to see how you clamped it all together.
    Thanks for your video as it answered a lot of my questions.

  3. Brian barrell says:

    I like your work and it is pleasing to know someone can share there good work,I will be making this board as I have made a few others,thankyou.

  4. Michael Everman says:

    Hello, I have a question regarding the sizes of the wood you need to cut before, I made a model in Sketchup but when I add the sizes and look at it, it the thin strips of the walnut wood do not feel like 1/4, The walnut wood looks a bit too thick, I would like to check before I attempt to make this if the thickness for the walnut is 1/4 or if it is less.
    Thanks,

  5. Bob Hood says:

    any issue with grains going different directions

  6. Monsoon says:

    May I post part of this on my personal blog if I place a reference to this website?
    Monsoon http://www.monsoondressestore.com

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